Direct printing and labeling

Automate the ability to print directly on a container or the packaging on a production line moving at high speeds.

Challenge

High-speed and quality printing

High-speed and quality printing processes are crucial for operational efficiency and regulatory compliance. As production speeds increase, ensuring clarity and legibility of printed information becomes difficult, particularly for small fonts and intricate designs. Diverse packaging materials and varying environmental conditions complicate achieving consistent print quality. Stringent labeling regulations further necessitate effective quality control, making real-time monitoring essential to avoid costly errors and compliance issues.

 

  • Ensuring legibility under high-speed production
  • Adapting printing methods for different surfaces
  • Meeting strict labeling regulations efficiently

Solution

Automated vision and barcode reading

High-resolution cameras and barcode readers use advanced algorithms to ensure accurate label inspections, identifying defects at production speeds without sacrificing quality. They provide continuous, real-time feedback, enabling quick adjustments to maintain operational efficiency. Comprehensive data collection and integrations with quality management systems enhance compliance and identify trends, ultimately safeguarding product quality and brand reputation.

 

  • Accurate inspections maintain regulatory compliance
  • Continuous operation boosts efficiency and throughput
  • Data-driven insights enable proactive quality management

Enabling Technologies

  • The NX1 series is the next standard in automation controAutomation Control
    NX102 Machine Automation Controller

    The NX1 series is the next standard in automation control that is IIOT ready and designed to meet many modern manufacturing needs.

  • The Omron NA-series HMIHMIs
    NA Series HMIs

    With the need for increased performance, the NA family of HMI terminals makes it fast and easy to implement dynamic intuitive user interfaces that boost productivity and minimize downtime.

  • Omron Sysmac Automation platformSysmac Solution
    Sysmac Automation Platform

    Sysmac is a powerful and robust machine automation platform from Omron that brings cotrol of motion, vision, robotics, safety and more under a single umbrella.

  • Omron 1SA ethercat servoSafety Rated Servo Motors and Drives
    1SA Servo Systems

    Motion control to handle the most precise and high speed applications, based on innovative designs that create some of the most precise machines in manufacturing, with the flexibility for any application.

  • Omron E3AS-HLPhotoelectric Sensors
    E3AS-HL CMOS Photoelectric Sensors

    Sensors for small and variable part detection with a high degree of precision enables detection for a variety of part colors, textures and sizes with the ability to detect transparent objects.

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