Predictive Maintenance

Turn machine health data into real-time insights that reduce downtime, extend asset life, and keep production running at peak performance.

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What is Predictive Maintenance?

Predictive Maintenance uses real-time condition monitoring and trend analysis to detect early signs of equipment failure, so you can plan maintenance instead of reacting to breakdowns.

By capturing key signals related to temperature, power, vibration, current, and insulation health, teams gain a continuous view of asset performance and risk.

Integrated with control systems, HMIs, and SCADA platforms, predictive maintenance transforms machine health into a visible, actionable KPI across your operation.

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Monitor

Monitor Critical Asset Health

  • Monitor motors, heaters, bearings, power supplies, and other high-wear assets
  • Track key condition signals such as temperature, vibration, current, voltage, and insulation resistance
  • Visualize equipment status locally or remotely
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Act

Act Before Downtime Starts

  • Plan maintenance based on actual equipment condition, not fixed intervals alone
  • Reduce manual inspection effort and reactive maintenance
  • Support faster diagnosis, better use of maintenance labor, and less unplanned downtime
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Analyze

Turn Condition Data Into Early Warnings

  • Built-in analysis helps identify abnormal changes before failure affects production
  • Use trends and alerts to support faster maintenance response
  • Send useful condition data to HMIs, SCADA platforms, and plant-wide monitoring systems
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Predict issues before they impact production

OMRON predictive maintenance technologies help teams monitor the machine conditions most closely tied to downtime risk, from electrical health and motor condition to thermal abnormalities. The result is earlier visibility, better maintenance planning, and more confident decisions based on actual equipment condition.

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See intelligent automation in action—and how connected technologies solve real production challenges.

What You’ll Experience

  • IO-Link Connectivity: Connect devices and access actionable data
  • Predictive Maintenance: Identify equipment issues before they disrupt production
  • IIoT Edge Data & Control: Move real-time machine data to SCADA, IT, analytics, and AI systems
  • Sysmac Automation: Integrate control, motion, safety, and data on one platform
  • Integrated Safety: Explore proven safety technologies designed for easier setup and connectivity