Optimizing electronics pick and place

Pick and place is one of the most common processes in the final assembly of electronics. Manufacturers of pick-and-place machines focus on precision, speed and compatibility with other machines in order to meet the higher-than-ever demand of consumer electronics facing OEMs today.

Challenge

Incorporating PNP machines

EMS companies face many challenges incorporating pick and place machines within manufacturing processes, such as space constraints, hardware integration and the requirement for skilled workforce to handle implementation, maintenance and upgrades. Moreover, they have to tackle the rising manufacturing costs alongside the growing demand for electronics.

  • Space constraints
  • Hardware integration
  • Skilled workforce

Solution

Sysmac Modular Solution

The Sysmac Modular Solution is a unified solution combining control, safety, motion, and robotics. The integration of core software and hardware provides the basis for common applications in FATP operations, including screw tightening, pick and place, and dispensing. The modular design helps to reduce implementation time, maintenance, and inventory management. Standardized programming offers significant advantages, including enhanced performance, machine connectivity, and integration of legacy equipment to Industry 4.0 standards.

  • Heavy reliance on manual labor
  • Ensuring quality standards
  • Maximizing throughput

Enabling Technologies

  • Sysmac controller for electronics manufacturing automationAutomation Systems
    Automation Control Systems

    Omron’s family of industry-leading controllers represent the heart of the Sysmac platform. These controllers feature synchronous control of all automation devices and advanced functionality.

  • Omron 1S drive with ethercatServo Drives
    EtherCat Sysmac Servo System

    AC servo motors and drives are purpose-built to optimize the full machine manufacturing cycle – from machine design to installation and commissioning.

  • Omrons NX Safety controller protecting electronics manufacturing line.Safety Controllers
    Modular Safety Network

    NX Safety controllers offer a cost-effective solution with a modular design making it easy to adapt to a variety of machine types and sizes.

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